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Every piece of furniture has a story. For most, that story begins in a factory. But for a piece of Unicafurn modular furniture, the story starts much earlier. It begins not with a machine, but with a question. Not with raw metal, but with a deep reverence for history.
It begins with a sketch.
The journey of our UF Nexus series is a tale in two acts: the meticulous, almost obsessive, period of research and design, followed by a phase of precision manufacturing where that vision is brought to life. To truly understand the Unicafurn Difference, you have to understand both parts of this journey—from the spark of an idea to the satisfying click of a finished, stacked module.
The vision for our Nexus series was simple but ambitious: to create a modular furniture system that honored the architectural genius of the iconic USM Haller system, but was built with the uncompromising material quality and precision of the 21st century.
This was not a task we took lightly. It began a five-year journey of deep research and development, led by our founder, Hugo Zhou, a graduate of the world-renowned Politecnico di Milano.
Deconstructing the Icons: We started by acquiring and respectfully deconstructing original, vintage Haller pieces. This wasn't about imitation; it was about understanding. We studied every joint, measured every tolerance, and analyzed the feel and balance of the system. We wanted to understand its soul, not just its shape. What made it so enduring? Where could modern advancements offer a meaningful improvement?
Material Philosophy: The design phase is where our core values are forged into specifications. It was here that we made the foundational decisions that define our system today. We didn't opt for the cheapest or easiest materials. We chose the best.
We specified solid 304 stainless steel for the frame, not hollow or chrome-plated alternatives, for its architectural-grade strength and lifetime resistance to corrosion.
We chose solid brass for the core of our connector beads, ensuring the heart of the system would be rust-proof and reliable for decades of reassembly.
Prototyping and Refinement: Countless sketches, 3D models, and physical prototypes followed. We obsessed over the smallest details. How could we achieve a more flawless mirror polish on the steel? How could we engineer the UF Nexus Expansion Sleeve to ensure a perfectly tight fit, every time? This phase was a slow, deliberate process of refinement until the system on our screens and workbenches lived up to the legendary standard we were aiming for.
Once the blueprint was perfected, the journey moved from the design studio to our specialized factory. This is where the promises made in the "sketch" phase are kept.
The Art of the Polish: Each solid steel tube undergoes a multi-stage process to achieve its flawless 8K mirror finish. It’s a labor-intensive process that requires both advanced machinery and a human eye for perfection, ensuring a seamless, liquid-like sheen that isn't a coating, but the material itself.
The Discipline of Tolerance: To ensure every component from any batch can fit together perfectly, we enforce microscopic tolerances. Every tube, panel, and connector is checked with go/no-go gauging. Before packaging, assembled sample frames undergo diagonal and wobble tests to guarantee they are perfectly square and stable. This is how we ensure your system fits together as precisely on its tenth build as it did on its first.
The Final Assembly: The final "stack" is a moment of truth. It's the satisfying, solid click of the connectors, the perfect alignment of the panels, and the rock-solid stability of the finished piece. It’s the culmination of years of research and a testament to a process where no detail is too small to be obsessed over.
The journey from a simple sketch to a finished, stacked modular unit is a long one, guided by a simple, unwavering philosophy: quality is not an accident. It is the result of deep respect for design history, an uncompromising choice of materials, and a fanatical dedication to precision.
This is the story built into every piece of Unicafurn modular furniture. It’s a story of thoughtful design and meticulous execution. It’s a story you can feel in the heft of the steel, the smoothness of the finish, and the quiet confidence of a system built to last a lifetime.
1. What does "reverse-engineering" a classic design involve?
It's a respectful process of taking apart an original piece to understand its construction, material science, and the designer's intent. The goal is not just to copy the dimensions, but to understand the "why" behind the design—why a certain joint was used, why a material was chosen—in order to faithfully recreate its functional and aesthetic soul.
2. Why is a "tolerance test" so important for modular furniture?
In a modular system, tiny imperfections in many different components can "stack up" to create a large, noticeable error, like a wobble or a misaligned panel. A strict tolerance test ensures that every single component is made within a microscopic margin of error, so they will always fit together perfectly.
3. Does Unicafurn's design process also apply to its Mid-Century Modern pieces?
Yes, absolutely. The same philosophy of deep research, respect for the original designer, and a commitment to high-quality materials is applied to every piece we create, whether it's a modular system or a tribute to an iconic chair.